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ZR-1 Parts
Last updated 10/13/04
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This list contains parts numbers that are maybe
hard to find, unusual, or common failure for ZR-1s. |
| Description |
Part Number |
| Non Petroleum Based Silicone
Lub |
12345579 |
| Radio Ground Plane Kit |
10246147 |
| PKE Key Fob
(coupe) |
10098466 |
| Key FOB Transmitter Battery
(camera shop) |
DL2450 |
| Pilot Bushing/Squeal
Replacement Bearing |
10125896 |
| LUK OE clutch kit(includes
clutch plate & cover, throwout bearing) |
PH 1-800-274-5001 (Automotive
Systems) |
| Carolina Clutch |
1-888-462-2739 |
| LTPWS Stickers for Wheels |
10180847 |
| Air Intake Duct |
14104555 |
| Louver Covers |
14104552 |
| Fram Oil Filter (w/check
valve) |
PH3985 |
| Lumbar Pump Motors Rebuild
Kits (Jasco Products Inc) (1-323-254-8889) Minimum order is $50 which gets you 2
replacement pump subassemblies ($40 apiece from Mid-America) and for another $10
you can get a third pump assembly. Shipping runs $7 - $10 if you send a check. |
YSA-200 |
| 1990 ZR-1 Power Key |
12505009 |
| '91-'95 ZR-1 Power Key |
12508275 |
| LT5 Aluminum Oxide Paint
(PPG) |
DAU35598 |
| LT5 Aluminum Oxide Paint (DuPont) |
G9889J |
| Spark Plugs |
| AC# 25164643 (All years) (Rapidfire
#5) |
| NGK BPR6EFS (All years) |
| FR2LS ('90-'92) (AC) |
Tapered Seat Plug for '93-'95
41-913 (AC) |
| Lower Radiator
Deflector Seals for '92-'93 ZR-1s (can be retrofitted to '90-'91 ZR-1s) |
10204533 & 10204534 (1ea
Deflectors) |
| 10212816 & 10212817 (1ea
Retainers) |
| 20032850 (4ea Fasteners) |
| Permabond A136 sealer |
12345980 |
| '90-'94 Chain Tensioner Kit
(Right side) |
12550580 |
| Adapter, 3609(Header adapter
Rt.) |
10147972 |
Z07/Z51 Springs: (Front)
Description - Y07
(Rear) Description - Y07 |
17997091
14080196 |
Sway Bars: (Front) Description
- FE3 Sport Suspension
(Front) Description - Insulator (bushing)
(Rear) Description - 1991 FE7 1991-1995 ZR1
(Rear) Description - Insulator (bushing) |
10165302 (30mm)
10098138
10098181 (26mm)
10098185 |
| Gatorback Poly-V belt |
4060805 (Goodyear Part #) |
| Corvette jack storage bag |
10149268 |
| Cooling fan screws C/W captive
washer |
11505023 |
| Cooling fan Retaining nut |
11514290 |
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LT5 Cam cover emblems
|
10122143
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Pilot bushing(needle style)
|
14061685
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Bronze fluted pilot bushing
|
10125896
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Bronze non-fluted pilot bushing
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3752487
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Individual ZR-1 Fuel pumps
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AirTex E3904 (800 424 7839) Richard
GM #25163473
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LT-5 engine assemblies
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1990--10105149
1991--10168413
1992--10125391
1993--10168539
1994--10219244
1995--10234780
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Speedo calibrator
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Jegs #280-9902 (1-800-345-4545)
http://www.jegs.com
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Wheel well TORX screws.
M6.3 X 1.81 X 20 SS BLACK SCREW
M4.2 X 1.41 X 16 SS BLACK SCREW
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11508762
11508100
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Oil Drain Plug Oil Drain Plug Washer
(GM #10110927 & 10174313) |
NAPA #7041927 NAPA #7041041 |
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LT5 Stainless Hardware (order below from
www.mcmaster.com ) |
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Pressure-Sealing Washer (Dowdy) for Screws & Bolts M8 Screw, 7.77mm ID, 13.49mm
OD, 1.27mm-1.40mm Thk, Packs of 10 (min
quantity 5) |
93786A15 |
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Metric 18-8 SS
Socket Head Cap Screw M8 Thread, 55mm Length, 1.25mm Pitch, Packs of 10
(min
quantity 5) |
91292A156 |
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Metric 18-8
SS Socket Head Cap Screw M6 Thread, 50mm Length, 1mm Pitch, Packs of 25
(min
quantity 1) |
91292A144 |
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Metric 18-8 SS
Socket Head Cap Screw M8 Thread, 25mm Length, 1.25mm Pitch, Packs of 25
(min
quantity 1) |
91292A148 |
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Metric 18-8
SS Socket Head Cap Screw M8 Thread, 20mm Length, 1.25mm Pitch, Packs of 50
(min
quantity 1) |
91292A147 |
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Metric 18-8 SS
Socket Head Cap Screw M6 Thread, 25mm Length, 1mm Pitch, Packs of 50
(min
quantity 1) |
91292A138 |
| ZR-1 Tools |
| Description |
Tool Number |
| Piston ring compressor |
J 8037 |
| Valve spring compressor |
J 8062 |
| Driver handle |
J 8092 |
| Vacuum tester |
J 23738-A |
| Clutch pilot brg remover / slide hammer |
J 23907 |
| Torsional damper/crankshaft sprocket puller |
J 24420-C |
| Front cover seal/oil pump seal remover |
J 29077-A |
| Secondary port throttle valve shaft seal |
J 33799 |
| Torque/angle meter |
J 36660 |
| Valve guide seal remover |
J 37281-A |
| Camshaft temporary retainers |
J 37303 |
| Camshaft chain pre-tensioners |
J 37305 |
| Crankshaft cup plug installer |
J 37306 |
| Engine lifting brackets |
J 37307 |
| Front cover oil seal aligner / installer |
J 37309 |
| Valve seal installer |
J 37310 |
| Crankshaft rear seal installer |
J 37312 |
| Secondary port throttle valve service kit |
J 37325 |
| Camshaft timing pin set |
J 37326 |
| Idler sprocket bearing press tool |
J 37328 |
| Liner installation / retainer kit |
J 37330 |
Valve spring compressor adapter / secondary
port throttle valve bearing remover |
J 37979-A |
| Crankshaft timing slot locator |
J 38098 |
| Timing chain retainers |
J 38099 |
| Cylinder liner remover |
J 38124 |
| Crankshaft sprocket installer |
J 38132 |
| Oil pump aligner and seal installer |
J 38135 |
| Crankshaft sprocket remover |
J 38211 |
| Oil pump seal / torsional damper installer |
J 38463 |
| Crankshaft rear core plug installer |
J 38837 |
| Connecting rod guide pin |
J 39494 |
| Tensioner release tool |
J 41009 |
Note: J 8101 Valve guide cleaner is not
available
(discontinued).
J 33799 Shaft seal installer is not provided as part of
the J 37325 service kit and must be obtained separately
as shown above. |
Supplier: Kent-Moore
A Division of SPX Corporation
28635 Mound Road
Warren, MI 48092-3499
Phone 810 574 2332 or 800 345 2233
Fax 810 578 7321 |
LT5 Tool Kits
Jeal Enterprises is proud to introduce a new product line. In the past there
was only one source for the expensive specialty tools required to work on our
ZR-1 engines, but now that has all changed! We are now offering two new kits.
The difference with the Jeal kit is the tool quality and price. The pricing is
based on using the Kent-Moore's 1998 Jobber or Wholesale price sheet. The prices
reflected are ONLY 70% of the 1998 WHOLESALE PRICES! Check it out.
The first kit is what we call a "TOP END" kit. The tools in this kit will allow a
person to install and degree camshafts. The tool assembly includes:
Part Number Description Cost
38098 Crankshaft Timing Slot Locator $109.33
37305 Camshaft Chain Pre-Tensioner $ 71.47
37326 Camshaft Timing Alignment Pin Set $ 60.94
41009 Chain Tension Unloader $ 25.80
37303 Camshaft Temporary Retainer $ 84.77
TOTAL "TOP END" KIT $352.31
Note: Kit does not include a degree wheel or dial indicator necessary to degree
camshafts.
The second kit is the "LT5 Overhaul tool kit", it includes all of the tools
listed for a "TOP END" kit plus the following:
37306 Crankshaft Cup Plug Installer $ 23.91
37309 Front Cover Aligner/Seal Installer $ 39.66
37312 Crankshaft Rear Seal Installer $ 47.04
38124 Cylinder Liner Remover $ 80.40
38132 Crankshaft Sprocket Installer $ 29.89
38211 Crankshaft Sprocket Remover $ 14.30
38837 Crankshaft Rear Core Plug Installer $ 11.83
37328 Idler Sprocket Bearing Press Tool $ 42.56
TOTAL "LT5 Overhaul tool kit" $641.90
Note: Kit does not include a degree wheel or dial indicator necessary to degree
camshafts.
To purchase you can e-mail Bill Kirchhofer at HYPERLINK
bek@bellsouth.net or call after 6pm at (502) 921-1046.
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LT5 Exhaust Manfolds
| This is a service bulletin of information. It IS NOT a recall.
It does not require GM to do anything for free to your car *unless* you have
a failure of the exhaust manifolds or cats that is still under the 5/50000
emissions controls warranty.
Subject: LT5 Exhaust Manifold Servicing
Model: 1990-92 Chevrolet Corvette with 5.7L
Engines (VIN J-RPO LT5) and 6 Speed Manual Transmission.
When servicing the exhaust manifolds on 1990-1992 Corvettes with LT5
engines, use the following parts. These parts are the 1992 production exhaust
manifold parts. Use the 1993 production exhaust manifold bolt pattern and torque
specification. Plug the EGR hole on the RH (right hand) exhaust manifold with a
1/4 inch pipe plug. Tap hole approximately one inch down with a 1/4 inch pipe
tap. See table below for pipe plug part number. |
| Quan |
Part Number |
Description
|
| 1 |
25129492 |
LH Exh Manifold |
| 1 |
25143612 |
RH Exh Manifold |
| 1 |
25129500 |
LH Exh Manifold Shield, Outer |
| 1 |
25129498 |
LH Exh Manifold Shield, Inner |
| 1 |
25034993 |
RH Exh Manifold Shield, Outer Rear |
| 1 |
25034884 |
RH Exh Manifold Shield, Outer Front |
| 1 |
25035039 |
RH Exh Manifold Shield, Inner |
| 2 |
10187776 |
Exh Manifold Gaskets |
| 16 |
10067660 |
Exh Manifold Bolts |
| 14 |
10110994 |
Exh Manifold Bolt Spacers |
| 2 |
03983422 |
Exh Manifold Bolt Spacers |
| 1 |
25129502 |
LH Ctltc Converter |
| 1 |
25129503 |
RH Ctltc Converter |
| 8 |
10174330 |
Converter Bolts |
| 12 |
09440166 |
Manifold Shield Bolts |
| 1 |
10137641 |
LH Oxygen Sensor |
| 1 |
10096129 |
RH Oxygen Sensor |
| 1 |
12338136 |
1/4-inch Pipe Plug |
| Clearly, what is happening here is that GM-SPO has no more 90-92 manifolds
and cats left so they are adopting a procedure of, when manifolds need
replacement, updating to the exhaust manifolds for the four-bolt motors. That is
a good update because the 93-95 manifolds are probably 10-12hp of the 30 more
you got with the 93-95 405hp engines. |
GM PROM Cross Reference
Courtesy of Snap-on Technologies, Inc. book GM PROM Cross Reference Index,
Seventh Edition, May 1996. All data given for 5.7L VIN 'J' (LT5) & ECMs,
throughout the '90-95 model years. Accuracy of this information has not been
verified. |
| 1990 |
ECM P/N:1228331 |
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| Scan ID |
PROM Code |
PROM P/N |
TSB Ref. |
Issued to Correct
|
| 3921 |
4168 AYBK |
16163905 |
476503 |
Hard start at hot restart/idle speed increase/idle fluctuation. |
| 8441 |
8555 AUAH |
16148554 |
- |
Running change. |
| 5111 |
9718 ANHX |
16129717 |
- |
- |
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| 1991 |
ECM P/N:1228331 |
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| Scan ID |
PROM Code |
PROM P/N |
TSB Ref. |
Issued to Correct
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| 3431 |
3417 BFXB |
16193416 |
476503 |
Hard start at hot restart/idle speed increase/idle fluctuation. |
| 0291 |
0277 AXFK |
16160276 |
- |
- |
| 8371 |
8992 ARZR |
16148990 |
- |
- |
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| 1992 |
ECM P/N: 1st=16163860, 2nd=16163993 |
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| Scan ID |
PROM Code |
PROM P/N-ECM# |
TSB Ref. |
Issued to Correct
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| 2611 |
2700 AZZC |
16172698 2nd |
- |
- |
| 8001 |
8044 AYWT |
16168043 2nd |
- |
- |
| 9991 |
9916 BPPA |
16219916 1st |
- |
- |
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| 1993/1994 |
ECM P/N: 1st=16163993, 2nd=16196394 |
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| Scan ID |
PROM Code |
PROM P/N-ECM# |
TSB Ref. |
Issued to Correct
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| *9011 |
9012 BMCB |
16209008 2nd |
576514 |
Sag, surge or chuggle upon light throttle acceleration below 2500 rpm |
| 1461 |
1453 BKKR |
16201452 2nd |
475001 |
Intermittent ASR service light. |
| 0641 |
0747 BFDM |
16190633 1st |
- |
- |
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| 1995 |
ECM P/N: 16196394 |
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| Scan ID |
PROM Code |
PROM P/N |
TSB Ref. |
Issued to Correct
|
| *9011 |
9012 BMCB |
16209008 |
576514 |
Sag, surge or chuggle upon light throttle |
| 1461 |
1453 BKKR |
16201452 |
- |
- |
* NOTE: REQUIRES KIT #12528772
EOL Parts
The following parts are no longer available though GM for the ZR-1.
| End-Of-Life
ZR-1 Parts |
| Part Number |
Description |
Notes |
| 10153593 |
'91-'92 Oil Pans |
- |
| 10086273 |
'90 Front console Bezel |
This is the cover around the radio, power key, etc. |
| 10085953 |
'90-'91 Filler Front door arm rest (Gray) |
The replacement part is the same part number but is now charcoal in color. |
| 10177904 |
'91 Front console Bezel |
This is the cover around the radio, power key, etc. |
| 12073977 |
'90-'95 Original LT5 plug wires |
The same part number gets you red wires like the original but without the
"LT5" name stamped on them. |
| 12508090 |
'91-'93 Foam Pad Bolster(Lt Side) |
Seat Type AQ9 |
| 12508091 |
'91-'93 Foam Pad Bolster(Rt Side) |
Seat Type AQ9 |
| 10158044 |
'90 Clutch and Pulley assembly AC |
- |
| 10098476 |
'90 Vacuum Pump Bracket |
- |
| 12553791 |
'90-'95 3:45 Rear differential carrier |
- |
| 10167161 |
'90-'91 Left door bezel |
Color Saddle |
| 10167162 |
'90-'91 Right door bezel |
Color Saddle |
| 10167163 |
'90-'91 Left door bezel |
Color Red |
| 10167165 |
'90-'91 Left door bezel |
Color Gray |
| 16179365 |
'90-'96 Delco Bose Amp Rear |
- |
| 26023514 |
'90 Steering Column |
For manual Transmissions |
| 10097697 |
'90-'91 Power Brake Booster |
- |
| 10167090 |
'91- '92 "ZR1" Emblem code 35U Yellow |
Still get 53U Yellow. |
| 10210889 |
'94-'95 "CORVETTE" emblem Admiral Blue 28U |
- |
| 10172318 |
'91-'93 "CORVETTE" emblem Quasar Blue 80U |
- |
| 10146446 |
'90-'93 "ZR1" emblem Metallic Red 75U |
- |
| 10146444 |
'90 "ZR1" emblem Nassaua Blue 20U |
- |
| 10153700 |
'90-'91 "ZR1" emblem Turquoise Metallic 42U |
- |
| 10172309 |
'90-'91 "ZR1" emblem Steel Blue Metallic 25U |
- |
| 10153697 |
'90 "CORVETTE" emblem Turquoise Metallic 42U |
- |
| 10172314 |
'91 "CORVETTE" emblem Charcoal Metallic 96U |
- |
| 17988598 |
'90 - '91 Stock ZR-1 Front Spring |
- |
| 10198686 |
'93 - '95 "CORVETTE" emblem 70U Torch Red |
- |
| 10161856 |
'93 - '95 Front Left LTPW sensor |
- |
| 10198686 |
'93 - '95 torch red corvette emblem |
- |
| 10085920 |
'90 - '91 6-speed shifter plate/boot |
- |
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10233781
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'92 - '94 Power Key bezel
|
-
|
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Old 10174843 New 10137826
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'91 - '92 Right Rear Wheel
|
-
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10240803
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'90 - '93 Left door panel black
|
-
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| 10135871
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'90 - '92 Oil Pump |
- |
|
Old 12522045 New 10199035
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'93 - '95 Plenum
|
-
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10276500
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'90 - '95 Ft Rt Wheel house lower panel
|
-
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1228331
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'90 - '91 ECM
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Replaced by 16163993
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10147989
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'90 Rt Rear Wheel 17x11
|
-
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10135979
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Left Rocker Panel
|
-
|
|
10135980
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Right Rocker Panel
|
-
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10136981
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Left Rear Bumper molding '91 - '95
|
-
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10090512
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'90 - 92 Plenum
|
-
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12510956 & 12510956
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'92 - 93 Lumbar seat switches
|
-
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10067563
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RESERVOIR, SECONDARY VACUUM STORAGE
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-
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CORVETTE and ZR-1 are Trademarks of General Motors Corporation
All GM Trademarks are used under written agreement with GM/Chevrolet/EMI
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