Articles
Symptoms:
Headlights stop rotating properly.
 
Procedure:
Start by removing the headlight assembly.
 
Remove these bolts.
 
The nuts and bracket removed.
 
Headlight assembly removed.
 
Bolt details.
 
Bolt details, angled view.
 
The cotter (split) pin needs to be removed.
 
Remove the other bolts holding the motor in place.
 
Gear cover side view.
 
Motor removed from bracket.
 
Bracket side view of motor.
 
Take out three screws to remove the gearbox cover.
 
Gearbox open, note remains of ground up inserts.
 
Gear shaft open, granulated plastic is the remains of the drive inserts.
 
After cleaning. New inserts have been fitted.
 
Detail view of gear with new inserts in place.
 
Gear shaft assembly ready to re-install.
 
Gear shaft assembly installed, ready to close gear housing cover. Note washer held in place with white grease.
 
Gearbox cover re-installed. Re-install onto bracket, push cotter(split) pin back in and fasten bracket screws.
 
 The Team.
 
Author: Juan Sepulveda
 
Posted in: Body, Lights
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